4. Ordinances on Machine, Etc. |
It is important to secure the safety of machines
and facilities in preventing industrial safety
and health. Boilers and other machines involving
especially dangerous operations are legally
subject to certain procedures and inspections
during each stage of manufacturing,
distribution, installation and usage. (Machine
with harmful effects on health is subject
to different ordinances.) |
(1)Requirements for Manufacturing
Stage
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1.Permission for manufacturing
|
(a) |
Those who wish to manufacture eight types
of machines, including boilers and cranes
(called specified machines), must acquire permission
from the Director of Prefectural Labour Bureau in advance of starting
any manufacturing. (See the attached table.)
|
(b) |
In the case of boilers, for example, applications
for manufacturing permission must be
accompanied
by the following documents:
|
|
* Strength calculation data sheet |
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* Type, capabilities and number of facilities
to manufacture and inspect boilers |
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* Summary of personal career for those
responsible for manufacturing |
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* Qualification and number of manufacturing
workers |
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* Test results about the welding method in
case of manufacturing by welding
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2.Inspections at the time of manufacturing,
etc.
|
(a) |
Those who manufacture machines., under manufacturing
permission are required to use subject
to manufacturing inspection by authorized
inspection agencies designated by the Director of
Prefectural Labour Bureau or the
Labour Minister. (See the attached table.)
|
|
(Examples) |
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* Boilers: structure and welding inspections |
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* Mobile cranes: manufacturing inspections
|
(b) |
Imported , etc., are also subject to usage
inspections.
|
(c) |
Qualified by inspections under Items
1) and 2) are marked and labeled with detailed
specifications to indicate that they are
qualified by structural, welding, or usage
inspections..
|
(d) |
Inspection certificates are issued for mobile
boilers, mobile cranes, and gondolas
that
are qualified by the inspections above. |
(2)Requirements for Installation
Stage
|
1.Installation notification and completion
inspection
|
(a) |
In the event that machines qualified by structural
inspections or having inspection
certificates are installed, those installing
such machines are required to notify the
competent labour standards inspection office
of such installation, and to have such machines
inspected upon completion.
|
(b) |
Completion inspection certificates are issued
for boilers, class 1 pressure vessels, cranes,
derricks, elevators, and construction lifts
qualified by completion inspection.
|
2.Installation reports
|
|
In the event small boilers not subject to
manufacturing inspection are installed, installation
reports must be submitted to the competent
labour standards inspection office. (See
the attached table.) |
(3)Requirements for Distribution
Stage
|
1.Required structural standards
|
|
Machines involving dangerous operations other
than specified machines, and/or those used
in dangerous locations cannot be transferred,
leased or installed unless they meet
the structural standards or have safety devices
specified by the labour minister. (See the
attached table for examples.)
|
2.Individual examination
|
|
Certain machines., among those subject to
structural standards are required to undergo
individual examinations or model examinations.
(See the attached table for examples.) |
3.Recall orders, etc.,
|
|
The labour minister or the chief of the Chief of
Prefectural Labour Standards Office may give
orders to recall or improve machines not
meeting structural standards or not undergoing
individual examinations if they are to be
transferred or leased. |
(4)Requirements for Usage Stage
|
|
The following inspections are required for
installed machines to be used under ordinary
conditions.
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1.Periodic voluntary inspections
|
|
Employers are required to carry out periodic voluntary
inspections and maintenance at least once
per year, or once per month for machines,
subject to structural standards. (See the
attached table for examples.)
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2.Specified voluntary inspections
|
|
Among machines subject to periodic voluntary
inspections, those requiring inspection by
specialists(called as specified voluntary
inspection) must be inspected by authorized
inspectors of the employer or other inspection
agencies at the time of periodic voluntary
inspections once per year.
|
3.Performance tests
|
|
Among machines subject to manufacturing permission,
the continuing use of boilers, class 1 pressure
vessels, cranes, mobile cranes, derricks,
elevators and gondolas is subject to the renewal
of the valid term of their inspection
certificates by undergoing performance tests
by authorized performance test agencies designated
by the chief of the labour standards inspection
office or the labour minister.
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4.Inspections before starting work
|
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Inspection and repair work relating to safety
functions must be carried out before staring
the day's work for machines., subject to
structural standards.
|
TO attached table
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Regulations on Harmful Substances will be
discussed in the next session. |